Electronic Design Consulting

Powell Electronic Inc.

Electronic Design Consulting.

A consultant and service provider for customers looking to create consumer devices — from first concept and prototype through validated, production-ready hardware and firmware.

Consulting since 2019 · ~20 yrs design engineering
Embedded firmware · Zephyr RTOS · OTA
USB-C Power Delivery · schematic & PCB
Concept → production hardware
About

Senior engineering judgment, applied to your product.

I started consulting in 2019, after nearly twenty years as an electronics design engineer. That background spans the full arc of a product — architecture and schematic, PCB layout, firmware, bring-up, validation, and the unglamorous work of making hardware survive manufacturing and the field.

Most of my work comes from repeat customers. I take on new projects selectively, where there's genuine mutual interest and where deep, hands-on engineering actually moves the product forward — not just more hours.

The result is a small, direct working relationship: you talk to the engineer doing the work, decisions are grounded in real trade-offs, and the deliverable is hardware that ships.

Selected Work

Case studies.

A look at two recent projects — from the problem on the bench to the hardware in the field.

Case Study 01 · Point-of-Sale

USB-C Power Delivery Hub

A custom USB Power Delivery hub for a point-of-sale system. The hub sits between a tablet and a Square Reader, managing power negotiation and routing USB data between the two devices so the terminal stays charged and online through a full retail day.

The design dynamically negotiates PD power roles, keeps legacy devices charging via BC 1.2, and runs on Zephyr RTOS firmware — all packaged into compact, reliable hardware built for continuous commercial use.

  • PowerDynamic USB-C PD role negotiation (source / sink)
  • LegacyBC 1.2 charging support for non-PD devices
  • DataUSB data routing between tablet and Square Reader
  • FirmwareZephyr RTOS
  • HardwareCompact, reliable, built for continuous use
Case Study 02 · Aquaculture

Electro-euthanasia Power Supply

An isolated power supply for the humane electro-euthanasia of salmonids at Inch Creek Hatchery in Mission, BC. The hatchery's off-the-shelf units were unreliable and awkward to service in a wet, demanding environment.

I replaced them with a smaller, simpler, more robust custom solution — a properly isolated supply engineered for safety and repeatable operation, with fewer parts to fail and a footprint that fits the way the hatchery actually works.

  • ApplicationHumane electro-euthanasia of salmonids
  • SiteInch Creek Hatchery, Mission BC
  • SafetyFully isolated power supply design
  • OutcomeSmaller, simpler, more robust than COTS units
Capabilities

Full-stack hardware, end to end.

From the connected-product architecture down to the copper — and out to the field where it has to work.

01

IoT & Connected Devices

Architecture and design for connected products and their cloud/edge interfaces.

02

OTA Firmware Updates

Robust over-the-air update paths with safe rollback and field recovery.

03

USB-C Power Delivery

PD role negotiation, BC 1.2, and power-path design for modern devices.

04

Prototyping & Proof-of-Concept

Fast, credible prototypes to de-risk a concept before committing.

05

Schematic Capture & PCB Layout

Clean schematics and manufacturable, signal- and power-aware layouts.

06

BOM Analysis & Supply Chain

Cost, sourcing, lifecycle, and second-source strategy for production.

07

Embedded Firmware Design & Validation

Bare-metal and RTOS firmware, written and validated against the hardware.

08

Safety, EMC & Regulatory Compliance

Design-for-compliance and support through certification testing.

09

Product Reliability & Environmental Testing

Designing for — and verifying against — real operating conditions.

10

Electro-Mechanical System Design

Integrating electronics with enclosures, connectors, and mechanisms.

11

Industrial & Home Automation Integration

Bringing devices into industrial and home automation ecosystems.

12

Reverse Engineering & Legacy Support

Recovering, documenting, and extending undocumented or legacy designs.

13

On-Site Installation, Service & Troubleshooting

Hands-on commissioning and field support where the hardware lives.

Clients

Trusted by teams building real products.

Client logo placeholder 1 Client logo placeholder 2 Client logo placeholder 3 Client logo placeholder 4 Client logo placeholder 5 Client logo placeholder 6

// client logos — placeholders, replace in assets/images

Contact

Let's talk about what you're building.

Tell me about the device, the problem, and where it is today. If it's a good fit, I'll tell you how I'd approach it — and if it isn't, I'll say so.

// form is a placeholder — wire to your endpoint or email handler before launch